Die cutters are a fantastic tool that proves to be complex in their simplicity. Die cutting is pretty basic; it involves pressing a sharp edged die blade through or against a material. this part is simple, but when you add in difference sizes and the die blades use, you will start to see the versatility that comes with its simplicity. We are going to go into a little more depth on die cutters and cover the basics.
Density
Knowing the density of the material you are cutting is very important. Sharp edged cutting dies are recommended for soft to semi-rigid materials because the cleanest cut is made after the material has been compressed to its thinnest possible thickness. With materials like paper or cardboard you will want to avoid cutting all the way through it. A 90% cut is all you need because the material will naturally burst apart. This same thing happens among dense plastics.
Thickness
The thickness of the material you are cutting can have a large impact on the type of machine you need. If you are cutting thin materials then you will need to get a piece of equipment that has a cavity to allow the some give. The setup of the machine you are using is heavily reliant on the materials that you are using.
Cutting Multiple Layers
Die Cutters can cut through many layers of a material if it is thin enough, but if you are creasing cartons or corrugated boxes you want to do it one layer at a time. Things like cigarette cartons boxes are ideal for cutting multiple at once.
Effects of Heat
Heating can play an extremely important role when it comes to cutting materials. Some materials need to be heated to achieve the right cut where others need to be frozen.
Types of Die
Die cutters can perform many different tasks. One of the largest impacting factors to this process is the type of die blade that you use. Examples of some die blades are bending, curling, blanking, coining, broaching, bulging, drawing, or swaging die blades. Each of these are used to fill a specific need and they all vary from each other. Chances are if you have a need for your production line, a die cutter can fill it.
Die cutters are fantastically versatile machines that can be quite simple. However the vast amount of modifications that they can be subjected to allows for the do vary tasks from something as simple as stamping out cereal boxes to cutting the metal for door hinges and then curl the end that holds the peg. They can bend metal, cut paper, stretch wires, and even creating tubes. They are highly efficient and recommended for any production line. They require very little maintenance beyond the routine and changing out dies as you move to a different product.
Density
Knowing the density of the material you are cutting is very important. Sharp edged cutting dies are recommended for soft to semi-rigid materials because the cleanest cut is made after the material has been compressed to its thinnest possible thickness. With materials like paper or cardboard you will want to avoid cutting all the way through it. A 90% cut is all you need because the material will naturally burst apart. This same thing happens among dense plastics.
Thickness
The thickness of the material you are cutting can have a large impact on the type of machine you need. If you are cutting thin materials then you will need to get a piece of equipment that has a cavity to allow the some give. The setup of the machine you are using is heavily reliant on the materials that you are using.
Cutting Multiple Layers
Die Cutters can cut through many layers of a material if it is thin enough, but if you are creasing cartons or corrugated boxes you want to do it one layer at a time. Things like cigarette cartons boxes are ideal for cutting multiple at once.
Effects of Heat
Heating can play an extremely important role when it comes to cutting materials. Some materials need to be heated to achieve the right cut where others need to be frozen.
Types of Die
Die cutters can perform many different tasks. One of the largest impacting factors to this process is the type of die blade that you use. Examples of some die blades are bending, curling, blanking, coining, broaching, bulging, drawing, or swaging die blades. Each of these are used to fill a specific need and they all vary from each other. Chances are if you have a need for your production line, a die cutter can fill it.
Die cutters are fantastically versatile machines that can be quite simple. However the vast amount of modifications that they can be subjected to allows for the do vary tasks from something as simple as stamping out cereal boxes to cutting the metal for door hinges and then curl the end that holds the peg. They can bend metal, cut paper, stretch wires, and even creating tubes. They are highly efficient and recommended for any production line. They require very little maintenance beyond the routine and changing out dies as you move to a different product.
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